Technical Specifications:
  • Batch Capacity- 1000 kg / 2200 lbs
  • Batch Time - 20 min
  • Big Bag Filling Capacity- 4 bags/hr, for 1000 kg / 2200 lbs bags
  • Small Bag Filling Capacity- 4 to 6 bags/min, for 50 lbs bags
  • Small Bag Types- 5, between 10 kg / 20 lbs to 25 kg / 50 lbs
  • Bag Palletizer Capacity- 8 bags/min
  • Finish- Mirror - Internal, Glass Bead– External
  • MOC- SS304, MS Powder Coated
  • Compressed Air- 50 cfm @ 6 bar
  • Footprint- 28 x 14 x 6.2 m

Cybernetik’s Bag Handling and Palletizing integrates packaging automation at the end of a process automation setup. Recipe selection enables the blending of multiple powder ingredients from bags with a liquid ingredient. Bag massagers and a tank tilter ensure complete powder and liquid discharge. Sealed bucket elevators facilitate dust-free powder transfer. The mixture can be stored on-system before being conveyed for bag filling at the downstream of a vibratory screener. A robot palletizer handles small bag palletizing while a forklift transfers big bags.

Starting with big bag unloading for two separate powder ingredient bags, operations of the bag handling and bag palletizing system proceed to the dust-free conveying of the powders via sealed bucket elevators. Next, the ingredients and a liquid are mixed thoroughly as per set recipe. Thereafter, the mixture is conveyed or stored. Separate bag filling sub systems load it into small or big bags via a vibratory screener that also separates lumps. Forklifts transport away the big bags. A robot palletizer packs the small bags into open cardboard boxes.

Project Video

Cybernetik Solution

  • End-to-End Automation: Seamless blending of process automation with packaging automation.
  • Customization: Recipe-based precise blending of powders and liquid, packaging automation options in big or small bags, robot palletizer for small bag palletizing.
  • Efficacy: Massagers for complete big bag unloading, tilting of liquid dosing tank for total discharge, thorough mixing in the blender.
  • Precision: Vibratory screener removes lumps and conveys mixture for bag filling.
  • Hygiene: Dust-free operation, GMP built.
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