Pail Palletizer

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Our pail palletizer variants deliver excellence via interruption-free, efficient, and customizable operations with minimal manual inputs.

Cybernetik’s Pail Palletizers offer fast and efficient pick and place of pails, also called paint buckets, in the required matrix formation. High capacity variants use a single robot located above the level of pallet conveyors for uninterrupted and simultaneous palletizing of pail variants along multiple lines. Specialized grippers handle up to four pails at a time.

Pallets released by the automated dispenser arrive at the loading station and are referenced into the correct location. Pails arriving along separate lines are rotated for seamless pick and place by the robotic palletizing system. A separate reference system locates them in the proper position. The robot then picks up the paint buckets and places them on the pallet in the required matrix.

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Technical Specifications

Parameters Value
Capacity Up to 60 pails/min
Payload Up to 450 kg
Pallet Material Wooden, Plastic, Metal
Pallet Size 1200 x 1200 mm
1200 x 1000 mm
1145 x 1145 mm
Pallet Magazine Capacity Up to 10 Pallets of 150 mm each; Customizable
Vertical Stack Height Up to 1800 mm
Footprint 12 x 12 m
Reach Up to 3.2 m
Compressed Air 10 cfm @ 6 bar

Applications

Petrochemicals & Agro

Paints, protective coatings, thinners, oils, emulsions, adhesives.

Agro Chemicals

Seed treatment formulations, fertilizers, pesticides, micronutrient blends.

Food

Edible oils, pulps, purees, sauces.

Pharmaceuticals

Excipients, disinfectants, sanitizers, glycerin.

How It Works

01

Infeed

Pallets from automatic dispenser and pails from upstream arrive on separate lines, and are positioned correctly by dedicated reference systems.

02

Orientation

Optional feature that orients pails to prevent their handles from interfering with robot gripper.

03

Pick & Place

Robot picks and places up to 4 pails at a time on the pallet.

04

Pallet Discharge

Loaded pallets roll out towards the exit.

Key Features

  • Servo / Pneumatic Grippers : High-speed and secure palletizing.
  • Reference System : Positions pallets and pails correctly.
  • Specialized Grippers : Palletize up to four pails at a time.
  • Auto-Pallet De-stacking : Automatic pallet dispenser integrated in line.
  • Compact : Space-optimized design for easy blending into existing setups.
  • Smart Controls : User-friendly HMI and recipe selection for quick product changeovers.
  • Integration Ready : Into upstream and downstream systems.
  • Safety : ISO13849 & ISO12100 compliance, safety curtain.
  • Pail Orientation : Optional feature rotates pail handles to prevent them for interfering with the gripper.
  • Elevated Robot Location : Optional feature for uninterrupted palletizing along multiple lines.

Customer Benefits

  • High Speed : Reliable and uninterrupted operations along multiple lines.
  • Accuracy : Recipe selection, reference system, pail orientation,
  • Labor Optimization & Safety : Minimizes workforce requirements, eliminates repetitive motion injuries from heavy manual lifting.
  • Customization : As-required matrix formation.
  • Scalability : Adapts flexibly for higher throughputs.
  • Traceability : Tracking and labelling for complete pallet visibility.

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Project References

We have successfully delivered the following pail palletizing related projects:

Multiline Pail Palletizer

Employs advanced features such as robot location above the palletizing lines and pail orientations for uninterrupted, fast, and accurate operations with up to 60 pails/min throughput.

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Pail Palletizer

Palletizes up to 4 pails at a time for up to 28 pails/min throughput with its servo / pneumatic grippers. The robotic pail palletizer forms customizable pail matrices on the pallet and has a modular built for easy integration into existing lines.

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About Cybernetik

Cybernetik is an industrial automation company that blends experience with innovation to design, build, and install automation solutions that help manufacturing companies improve their processes and output. With over 3 decades of experience, we have executed some of the largest projects in the world and have consistently pushed the boundaries of automation, setting precedence in every industry that we work in.

Cybernetik Technologies Pvt. Ltd.
Gate No. 365, Urawade, Mutha Road, Opp. Indo-German Technology Park, Pune - 412108. Maharashtra, India.

Email: sales@cybernetik.com

Cybernetik Inc.
Charleston,
United States of America

Email: sales.na@cybernetik.com

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Pail Palletizing?

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