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Bag Palletizer

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Our versatile bag palletizers automate end-of-line packaging with customizable stacking, optimized throughput, and minimal manual.

Cybernetik’s Bag Palletizers handle bags, sacks, and bales of differing sizes and types with accuracy and speed. Useful for the food, chemical, and pharma industries, our automatic bag palletizers efficiently deliver customizable and stable bag matrix formations. A single robot can palletize bags along multiple lines to substantially cut upfront costs. Dependency on manual labour is minimized with positive effects on hygiene and safety.

Operations of the robotic palletizing system begin with the automated pallet dispenser releasing one pallet at a time as bags arrive simultaneously on a separate line. Dedicated reference systems position both correctly. Alternatively, the robot can pick and place the pallet in position using the same gripper used later for bags. Once both are in position, the robot places bags on pallet in as-required matrix formations and as guided by the selected recipe. An optional automated tool changer enables the same robot to palletize other units.

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Technical Specifications

Parameters Value
Capacity Up to 600 bags/hour
Payload Up to 50 kg
Pallet Material Wooden, Plastic, Metal
Bag Types Gusseted Bags, Gusseted Flat Bottom Bags, Sacks, Bales
Bag Material Polyethylene, Polypropylene
Pallet Size 1200 x 1200 mm
1200 x 1000 mm
1145 x 1145 mm
Pallet Magazine Capacity Up to 10 Pallets of 150 mm each: Customizable
Vertical Stack Height Up to 1800 mm
Footprint 5 x 5.5 m
Reach Up to 3.1 m
Rated Power 35 kW
Compressed Air 10 cfm @ 6 bar

Applications

Food

Grains, granules, powders, pellets.

Pharmaceuticals

Medicinal powders and granules.

Chemicals & Agro

Seeds, fertilizers, pesticides, specialist chemicals.

How It Works

01

Infeed

Pallets released by auto dispenser and bags arrive on separate conveyors. Alternatively, robot picks and places the pallet at loading station.

02

Orientation

Separate reference systems correctly position bags and pallet.

03

Pick & Place

Robotic arms or gantry lift and place bags layer by layer.

04

Stacking

Intelligent and customizable stacking of bags for maximum pallet stability and space utilization.

05

Pallet Discharge

Loaded pallet moves to wrapping/dispatch area.

Key Features

  • Servo / Pneumatic Grippers : Safe and high-speed palletizing.
  • Reference System : Positions pallets and bags correctly.
  • Common Gripper : For bag and pallet saves time and costs.
  • Auto-Pallet De-stacking : Automatic pallet dispenser integrated in line.
  • Compact : Space-efficient design for easy integration into existing layouts.
  • Smart Controls : User-friendly HMI with recipe selection for quick product changeovers.
  • Integration Ready : Works seamlessly with upstream packing and downstream stretch-wrapping systems.
  • Safety : Risk assessment as per ISO12100, enclosures and interlocks for operator protection.
  • Tool / Gripper Changer : Same robotic palletizing system handles multiple units.

Customer Benefits

  • High Speed : Continuous and reliable palletizing operations.
  • Accuracy : Operation as per selected recipe.
  • Labor Optimization : Minimizes manual operations, boosts safety.
  • Customization : As-required bag matrix formation, flexible layout.
  • Consistency : Uniform output as per selected recipe.
  • Scalability : Adapts flexibility for higher throughputs.
  • Traceability : Tracking and labelling systems for full pallet visibility.
  • Cost Optimization : Single robot handles bag variants, optional common gripper for bag and pallet.

Our Products

Low-footprint, gantry palletizer system offers an easy-to-program option for throughputs of upto 210 bags/hr. The system has four-axes tool movement for as-required bag matrix formation.

Flexible and precise robotic palletizing system with servo / pneumatic grippers for rapid operation. As-required bag matrix is formed on pallet for optimum pallet stability and space utilization.

Our Products

Low-footprint, gantry palletizer system offers an easy-to-program option for throughputs of upto 210 bags/hr. The system has four-axes tool movement for as-required bag matrix formation.

Flexible and precise robotic palletizing system with servo / pneumatic grippers for rapid operation. As-required bag matrix is formed on pallet for optimum pallet stability and space utilization.

Discuss your project.

Project References

We have successfully delivered the following bag palletizing related projects:

Bag & Drum Palletizer

System for high speed, safe, and accurate operations. Automatic tool changer enables a single robot to act either as an automatic bag palletizer or drum palletizer at a time, substantially cutting capital costs.

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Bag Palletizer

Smart controls and common gripper for bags and pallets deliver as-required palletized matrix of bag, bale, and sack variants with speed, accuracy, safety, and economy. Set up integrates with upstream and downstream systems.

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Gantry Palletizer

Compact and easy-to-program non robotic palletizing system that can operate as a bag palletizer or case palletizer. Gantry movements along four axes enable as-required bag matrix formation.

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Integrate with Upstream Automation

Open Mouth Bagging Machines

Cybernetik’s bagging machines offer dust-free bagging at up to 15 bags / min with up to 0.1% weight tolerance upstream of the bag palletizer. A host of pre and post bagging features improve the handling, safety, ergonomics, and hygiene.

Speed: Up to 900 bags/hour

About Cybernetik

Cybernetik is an industrial automation company that blends experience with innovation to design, build, and install automation solutions that help manufacturing companies improve their processes and output. With over 3 decades of experience, we have executed some of the largest projects in the world and have consistently pushed the boundaries of automation, setting precedence in every industry that we work in.

Cybernetik Technologies Pvt. Ltd.
Gate No. 365, Urawade, Mutha Road, Opp. Indo-German Technology Park, Pune - 412108. Maharashtra, India.

Email: sales@cybernetik.com

Cybernetik Inc.
Charleston,
United States of America

Email: sales.na@cybernetik.com

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