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Box Palletizer

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Our advanced box palletizers streamline end-of-line packaging with precision stacking, optimized throughput, and minimal manual intervention.

Cybernetik’s Box Palletizers handle cartons, cases, and boxes of varying sizes with speed and accuracy. Capable of simultaneously handling up to 3 boxes, our palletizers deal with rigid, corrugated, and handle-with-care boxes. From FMCG and food to pharma and chemicals, our palletizers ensure safe, stable, and efficient stacking — ready for storage or shipment. By reducing dependency on manual labor, they minimize errors, enhance workplace safety, and cut operational costs.

Pallets released one at a time by the automated pallet dispenser and boxes from an upstream line arrive on separate roller conveyors. Dedicated reference systems position both at the correct location before the robot begins the palletizing operation. Recipe selection enables as-required box matrix formation on pallet. The robotic palletizing system can be programmed to palletize box variants arriving on separate conveyors onto distinct pallets in the same cycle.

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Technical Specifications

Parameters Value
Capacity Up to 1200 boxes/hr
Payload Up to 150 kg
Pallet Types Wooden, Plastic, Metal
Box Types Corrugated, Rigid, Handle with Care
Pallet Size 1200 x 1200 mm
1200 x 1000 mm
1145 x 1145 mm
Pallet Magazine Capacity Up to 10 Pallets of 150 mm each; Customizable
Vertical Stack Height Up to 1800 mm
Footprint 11.8 x 25.8 ft
3600 x 7880 mm
Reach Up to 3.1 m
Power Consumption 28.7 kW
Compressed Air 10 cfm

Applications

Food & Beverages

Packaged foods and bottled beverages.

Pharmaceuticals

Medicine, nutraceuticals, and health products.

Chemicals & Agro

Specialty chemicals, additives, seeds, and fertilizers.

FMCG & Personal Care

Cosmetics, personal care, and household products.

Adhesives

Hot melt adhesives and industrial adhesive products.

How It Works

01

Infeed

Pallet and boxes arrive via separate conveyors.

02

Orientation

Separate reference systems correctly position boxes and pallet.

03

Pick & Place

Robotic arms or gantry lift and place boxes layer by layer.

04

Stacking

Intelligent and customizable stacking for maximum pallet stability and pallet space utilization.

05

Pallet Discharge

Loaded pallet moves to wrapping/dispatch area.

Key Features

  • Auto-Pallet De-stacking : Automatic pallet dispenser integrated in line.
  • High Speed : Servo/pneumatic grippers, simultaneous palletizing of up to 3 boxes.
  • Accuracy : Reference system for pallet and box positioning.
  • Flexible Box Handling : Adaptable grippers and conveyors for different box sizes and weights, single robot palletizes box variants along multiple lines.
  • Compact Footprint : Space-efficient design for easy integration into existing layouts.
  • Smart Controls : User-friendly HMI with recipe storage for quick product changeovers.
  • Integration Ready : Works seamlessly with upstream packing and downstream stretch-wrapping systems.
  • Safety : Risk assessment as per ISO12100, enclosures and interlocks for operator protection.

Customer Benefits

  • Higher Productivity : Continuous, reliable palletizing keeps your lines running without delays.
  • Labor Optimization : Reduces manual lifting, improves safety.
  • Consistency : Every pallet is uniform, reducing damage in transit.
  • Scalability : Easily adaptable for growing production demands.
  • Traceability : Integration with labeling and tracking systems ensures full pallet visibility.
  • Cost Optimization : Single robot handles box variants, including simultaneous palletizing of diverse cartons from multiple lines on separate pallets.

Our Products

Cobot Palletizer

Safe, flexible, and easy-to-reprogram palletizer. Ideal for low throughput lines where human operators work alongside the machine.

Gantry Palletizer

Compact and easy-to-program palletizer. Suited for low-throughput operations with uniform box dimensions.

Robotic Box Palletizer

High-speed operation with the flexibility to palletize multiple box variants from diverse lines onto dedicated pallets. Maximum reach and customizable matrix formation for highest possible stability and pallet space utilization.

High/Low Level Palletizers

Extremely high-speed operations in limited footprint.

Our Products

Cobot Palletizer

Safe, flexible, and easy-to-reprogram palletizer. Ideal for low throughput lines where human operators work alongside the machine.

Gantry Palletizer

Compact and easy-to-program palletizer. Suited for low- throughput operations with uniform box dimensions.

Robotic Palletizer

High-speed system palletizes multiple box variants from diverse lines onto dedicated pallets. Maximum reach and customizable matrix formation for highest possible stability and pallet space utilization.

High/Low Level Palletizers

Extremely high-speed operations in limited footprint.

Discuss your project.

Project References

We’ve successfully delivered multiple box palletizing systems for:

Gantry Palletizerr

Easy-to-program automatic box palletizer system with considerably smaller footprint compared to an equivalent robotic palletizer. The gantry can move along three linear and one rotary axes to palletize cases in the required matrix.

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Cobot Palletizer & Case Printer

Advanced solution for efficiently palletizing boxes of multiple sizes after printing labels on them.

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Robotic Box Palletizer

High-performance, custom-built robotic palletizing system engineered for efficient handling of sturdy and fragile packaging formats such as cartons, rigid boxes, and corrugated boxes.

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Flexible Multiline Box Palletizers

Two robots separately and simultaneously palletize multiple sized boxes at different stations viz. triple line for medium and double line for large cartons. Carton height adjustment for seamless integration with upstream systems.

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Multiple Line Box Palletizer

Single robot handles multiple pallets and boxes. In-built features for quality control and product integrity include settling conveyor, in-line sealing, customizable matrix formation, and weight-based quality control.

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Integrate with Upstream Automation

Robotic Case Packer

Cybernetik’s case packers offer customizable packaging of pouches, bottles, and shrink packs into boxes. These operate upstream of the automatic box palletizer, and come with a host of features for reliable, high-speed operations with precision, quality control, and packaging integrity.

About Cybernetik

Cybernetik is an industrial automation company that blends experience with innovation to design, build, and install automation solutions that help manufacturing companies improve their processes and output. With over 3 decades of experience, we have executed some of the largest projects in the world and have consistently pushed the boundaries of automation, setting precedence in every industry that we work in.

Cybernetik Technologies Pvt. Ltd.
Gate No. 365, Urawade, Mutha Road, Opp. Indo-German Technology Park, Pune - 412108. Maharashtra, India.

Email: sales@cybernetik.com

Cybernetik Inc.
Charleston,
United States of America

Email: sales.na@cybernetik.com

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