Food
Biscuit, chips, wafers, snacks.
Cybernetik’s Case Packer for Pouches is automation for loading of single or multiple pouches in cases with numerous customizable features. Advanced features include detection and in-line rejection of broken and metal-ingress pouches, settling conveyor for uniformizing pouch thickness before packaging, multiple robots for high-speed operations, pneumatic ram for proper case lid closure, carton vibrator to improve packing density, lid edges folder for proper lid closure, and check weigher.
Operations of the pouch case packer start with the cases and pouches approaching the loading station along separate lines. Reference systems lock both in the correct position before the robot picks and places single or multiple pouches in cases. One particular automated case packer variant uses single gripper for multiple SKUs. Pre and post packaging systems and checks are available based on the pouch case packer model.
Discuss your project.
Technical Specifications
| Parameters | Value |
|---|---|
| Capacity | 12 to 100 pouches/min |
| Payload | 5 to 20 kg |
| Footprint | 10 x 10 x 3 m Customizable | Compressed Air | 10 CFM @ 6 bar |
Applications
Pharmaceuticals
APIs, medicinal powders, granular drugs.
Chemicals & Agro
Fertilizers, pesticides, herbicides, weedicides.
Adhesives
Hot melts.
How It Works
01
Infeed
Cases and pouches approach the loading station along separate lines.
02
Pre-loading Quality Checks
Inspect pouches for breakages and metal ingress with in-line rejection.
03
Referencing
Pouches and cases are held in the correct position. This includes horizontal staggering i.e. holding pouches at different heights.
04
Pick & Place
Of single/multiple pouches by a single or two robots.
05
Pressing
Pouches inside the case are compacted by a pneumatic press.
06
Lid Folding
Along edges is available for select variants.
07
Check Weighing
Loaded cases are weighed with in-line acceptance and rejection.
Key Features
- Multiple SKUs with Single Robot : Flexible gripper handles food, chemical, and other pouches.
- Multiple Pouch Case Packing : More than one pouch is packed at a time.
- Multiple Robot Operation : Numerous robots for higher productivity.
- Settling Conveyor : Uniformizes pouch thickness for proper packing.
- Metal Detector : Checks for metal ingress with in-line rejection.
- Broken Pouch Detection : Rejects broken pouches in-line.
- Pneumatic Ram : Presses pouches inside for proper lid closure.
- Carton Vibration System : Maximizes packaging density by settling packed pouches inside cases.
- Horizontal Staggering : Pouches are held at different heights just before pick up.
- Check Weigher : Examines packed case weigher with in-line rejections.
- Lid Folding System : Ensure proper, subsequent lid closure.
- Integration Ready : Works seamlessly with upstream processing and downstream palletizing systems.
- Safety : Enclosures with systems that cease operations on detecting unauthorized presence.
Customer Benefits
- Maximum Packaging Density : Via vibratory and staggering systems operating on pouches before and after packing in cases.
- High Speed : Multiple pouches and/or robots operating simultaneously, in-line rejections.
- Packaging Integrity : Pneumatic systems and lid folders for proper lid closure.
- Quality Control : In-line rejections for broken and metal-ingresses pouches, and underweight and overweight cases.
- Customization : Additional features available as required.
- Scalability : Capacity expansion with modular built.
- Traceability : Total pouch and case visibility at all stages.
- Cost Optimization : Single robot can handle multiple pouch types.
Our Products
Multiple SKU Case Packer
Versatile vacuum gripper handles multiple SKUs at up to 12 pouches/min or 720 pouches/hr. Referencing chute is available for precise placement andstacking in cases is customizable.
Case Packer for Pouches
CE Complaint, multiple conveyor line with integrated carton weighing, casepacking, and palletizing built for maximum packaging density. Optional systems include broken pouch rejecter and metal detector.
Single & Multiple Pouch Case Packer
Continuous pick and place of single or multiple pouches in customizable matrix formation inside cases and inspection system for missing products. Throughputs of up to 60 pouches/min.
Pouch Packing & Palletizing
Multiple conveyor line for case packing of loose and pouched products followed by case palletizing with high productivity, maximum packaging integrity and density, and compatibility with various pallet types.
Our Products
Multiple SKU Case Packer
Versatile vacuum gripper handles multiple SKUs at up to 12 pouches/min or 720 pouches/hr. Referencing chute is available for precise placement and stacking in cases is customizable.
Case Packer for Pouches
CE Complaint, multiple conveyor line with integrated carton weighing, case packing, and palletizing. Pouch pressing system and staggered pouch lifting system ensure proper lid closure and maximum packaging density. Two simultaneously operating robots deliver up to 40 pouches/min speed. Optional features include broken pouch rejecter and metal detector.
Single & Multiple Pouch Case Packer
Continuous pick and place of single or multiple pouches in customizable matrix formation inside cases and inspection system for missing products. Throughputs of up to 60 pouches/min.
Pouch Packing & Palletizing
Multiple conveyor line with integrated carton weighing and case packing. Higher productivity via simultaneous pouch packing with two robots and simultaneous operation of two lines. Other features include maximum packaging density, uniformity in packaging, proper case lid closure, and compatibility with various pallet types.
Discuss your project.
Project References
We have successfully delivered the following pouch case packaging related projects:
Single & Multiple Pouch Case Packer
Continuous pick and place of single or multiple pouches in customizable matrix formation inside cases, and inspection system for missing products. Throughputs of up to 60 pouches/min with 20 kg payload.
View More
Multiple SKU Case Packer
CE Certified automated case packer with single robot gripper to handle multiple SKUs. Features include accurate pouch placement, customizable stacking at up to 12 pouches/min with 5 kg payload.
View More
Case Packer for Pouches
CE Complaint, multiple conveyor line with carton weighing and case packing. Two simultaneously operating robots along with pouch pressing and staggered pouch lifting systems maximize speed, and packaging density and integrity. Optional systems for broken pouch rejection and metal detection.
View More
Pouch Packing & Palletizing
CE compliant, multiple conveyor line for case packing of loose and pouched products followed by case palletizing with high productivity, maximum packaging integrity and density, and compatibility with various pallet types. Features include simultaneous pouch packing with two robots, simultaneous operation of two lines, carton vibration and staggered pouch lifting, and lid folding-closing.
View More
Complete Your Process with End-of-Line Automation
Box Palletizer
Complete your packaging process with an automated box palletizer downstream of the pouch case packer. Our box palletizers handle carton & boxes of multiple types with a single robot at high speed and accuracy.
Speed: Up to 1440 boxes/hour
About Cybernetik
Cybernetik is an industrial automation company that blends experience with innovation to design, build, and install automation solutions that help manufacturing companies improve their processes and output. With over 3 decades of experience, we have executed some of the largest projects in the world and have consistently pushed the boundaries of automation, setting precedence in every industry that we work in.
Cybernetik Technologies Pvt. Ltd.
Gate No. 365, Urawade, Mutha Road, Opp. Indo-German Technology Park, Pune - 412108. Maharashtra, India.
Gate No. 365, Urawade, Mutha Road, Opp. Indo-German Technology Park, Pune - 412108. Maharashtra, India.
Email: sales@cybernetik.com
Ready to automate your
Pouch Case Packaging?
Talk to our automation experts and discover how we can streamline your packaging line.
0+
Systems Installed Worldwide
0+
Satisfied Customers
0+
Years of Experience
